Zhejiang Delage Machinery Compressor Co.,Ltd

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Oil Free Vacuum Pump

Why Choose Us

Our Certificate

The company has passed ISO9001, ISO14001, and ISO45001 international quality management system certifications, and its products have passed the testing of third-party testing agencies certified by GCCA.

Professional team

The company has an independent R&D design department and team, and has established a provincial R&D center energy efficiency testing laboratory. R&D personnel account for more than 15% of the total staff, responsible for product development and process technology guidance.

 

 

Quality Control

We design and develop specific products according to the specific needs of our customers. Before products are delivered to customers, we strictly conduct quality testing and controls to ensure product quality is stable, reliable, and energy-saving.

 

 

Our Services

The company actively provides technical consultation and answers, and quickly provides customers with corresponding product quotations to ensure that customers have a more comprehensive understanding of the company's products and receive the best service attitude.

 

What is Oil Free Vacuum Pump

 

Oil Free Vacuum Pump is a mechanical vacuum pump that can run without any oil for lubrication. It has the advantages of easy operation, good durability, convenient maintenance, simple structure, and no pollution to the environment. It is a compression, vacuum, dual-purpose vacuum pump. For obtaining vacuum, it is widely applied and taking as basic equipment in many places. Hawach has Standard Diaphragm Vacuum Pumps and Anti-Corrosion Diaphragm Vacuum Pumps for your choice.

Benefits of Oil Free Vacuum Pump

 

Oil-free vacuum pumps are better for applications that involve the handling of aggressive gases
Because oil-free vacuum pumps do not use oil, they are less likely to be contaminated by aggressive gases, which can cause degradation of the oil and reduced pump performance.

 

Oil-free vacuum pumps are better for applications that require a high level of cleanliness
Because oil-free vacuum pumps do not use oil, they are less likely to contaminate the vacuum environment with oil vapor or particles. This makes them a good choice for applications that require a high level of cleanliness, such as semiconductor manufacturing.

 

Oil-free vacuum pumps are better for applications that require a constant flow of vacuum
Because oil-free vacuum pumps do not rely on oil for lubrication, they are able to operate continuously without the need for regular oil changes. This makes them a good choice for applications that require a constant flow of vacuum.

 

Oil-free vacuum pumps are better for applications that involve the handling of high temperatures
Because oil-free vacuum pumps do not use oil, they are not subject to the thermal degradation of oil that can occur at high temperatures. This makes them a good choice for applications that involve the handling of high temperatures such as the heat treatment of metals.

 

Oil-free vacuum pumps are better for applications that require low operating costs
Because oil-free vacuum pumps do not use oil, they have lower operating costs than oil-sealed vacuum pumps. This is due to the reduced need for oil changes and the lower costs of oil-free vacuum pump maintenance.

 

Oil-free vacuum pumps are better for applications that require a long service life
Because oil-free vacuum pumps do not use oil, they are less subject to the wear and tear of oil-sealed vacuum pumps. This can result in a longer service life for oil-free vacuum pumps, reducing the need for replacement.

 

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What are the Applications of Oil Free Vacuum Pump

Medical industry
Small vacuum pumps are often employed in medical interventions that need suction. They're also used in medical procedures like radiosurgery and radiotherapy.

 

Food and beverage industry
Vacuum systems are used in freeze drying to keep perishable goods fresh for longer durations during transportation or storage. During the process, high vacuum systems are used to exert pressure on frozen meals.

 

Laboratory
In laboratories, they're useful for everything from cleaning up spilled liquids on a bench to extracting particular components after centrifugation. Also, to evaporate and condense liquid from biological and analytical samples, concentrators employ a combination of vacuum, pressure, and heat.

 

Pharmaceutical industry
In the cleaning of surgical instruments, medical equipment, and tools, a specially designed liquid ring vacuum pump is employed to remove air pockets and enhance effective steam penetration.

 

Airline industry
A vacuum pump is used in both small and large aircraft to activate the wheel breaks, operate the load ramps, and operate the propellers. Airplane wipers are also controlled by this device. Simply, an aircraft cannot take off or land without the use of a vacuum pump.

 

Working Principle of Oil-Free Vacuum Pumps
 

Dry Claw Technology

In dry claw vacuum pumps, two claw-shaped rotors rotate in opposite directions but do not touch each other. As the rotors turn, air is compressed and forced out of the pump, creating a vacuum in the inlet. This design eliminates the need for lubricating oil and provides a clean and dry vacuum.

Scroll Technology

Scroll vacuum pumps consist of two interleaved spiral-shaped scrolls—one stationary and one orbiting. As the orbiting scroll moves, it traps and compresses air, creating a vacuum. The absence of lubricating oil in the pumping chamber ensures oil-free operation.

 

 

Types of Oil Free Vacuum Pump

Oil free reciprocating vacuum pump
The reciprocating vacuum pump uses the reciprocating linear motion of the piston in the cylinder to vacuumize, and the piston is driven by the crank connecting rod mechanism through the motor. The oil-free reciprocating vacuum pump adopts self-lubricating materials. There is no need to add lubricating oil to the piston ring, sealing ring and cylinder to realize the oil-free inside the cavity. In addition, an oil separation chamber is added between the cylinder and the body to further prevent the leakage of lubricating oil in the body from entering the cylinder and prevent the pump chamber from being polluted by oil.

 

Dry vacuum pump
The claw type oil-free vacuum pump belongs to the variable volume vacuum pump, and uses the multi-stage claw type rotor in series, so it can maintain the compression ratio, speed and dynamic balance for a long time. The compression ratio of claw pump is higher in high pressure area because of less counter current along the axial direction. The suction and exhaust port of claw pump is arranged on the end wall of the pump cavity, which is convenient for multi-stage connection and has smooth air passage. The extraction process of claw vacuum pump is divided into four strokes, and a pair of conjugate counter rotating claw rotors do continuous work of suction and exhaust.

Oil Free High Vacuum Pump

 

How to Choose Oil Free Vacuum Pump

 

Maintenance
Choose a micropump with a low cost of maintenance over time. For instance, a turbomolecular vacuum pump will be much more expensive than an oil diffusion pump, but if you consider their costs of maintenance in a span of three years of high performance, then an oil diffusion pump will be much costly.

 

Vacuum levels
Consider the vacuum level that needs to be obtained. Different vacuum and pressure levels call for the use of different vacuum pump system. For instance surface state physics operations will require an ultra-high vacuum pump system while beverage machines will need a medium or low vacuum.

 

Fluid compatibility
Always choose a pump system that is compatible with the operating medium. Whereas corrosion-resistant systems tend to be expensive, they prove to have lower lifetime costs when handling highly aggressive fluids.

 

Pump application
The product you chose should be fit for your intended operation. For instance, mass spectrometry necessitates a higher vacuum, filtration necessitates a low vacuum, while molecular distillation will use even ultra-high vacuum.

 

Lubrication
Wherever appropriate, consider a dry pump for service benefits. Most operations, including laboratory applications, can be supported by oil-free micro vacuum pumps.

 

Oil Free Vacuum Pump Features

Low cost
These small pumps are cheaper and easily affordable. Also, their power consumption is much lower compared to other pumps such as liquid ring pumps.

 

High flow rates
Their normal rate of airflow ranges between 5 to 35 cubic meters per hour. Therefore, they are ideal for use in both low and medium vacuum systems.

Robust

They can continuously operate for a longer period with less maintenance.

Durable

The pump's lubrication oil increases its lifespan by preventing corrosion.

Cool and quiet operation

The lubrication oil minimizes the amount of heat generated by preventing friction in the compression chamber.

 

 
Why Should You Consider Using an Oil-Free Vacuum Pump?
 
01/

A low energy solution
Oil-free vacuum technologies offer considerable savings in terms of overall energy efficiency. Oil-free vacuum pumps when combined with a VSD (variable speed drive) can reduce energy consumption by up to 50% in some applications compared to their oil lubricated equivalents. The Specific Energy Requirement or SER is the ratio of the power consumption (in watts) of the vacuum pump to the respective pumping speed (m3/h) in relation to the suction pressure (mbar abs.).

02/

A clean solution
If you have a process that requires stringent or lower level of contamination risk then oil free vacuum pump offer an efficient and assured solution. These vacuum pumps have been specifically developed to meet the needs of manufacturers that require only the highest air purity environments.

03/

A low maintenance solution
If you're looking to reduce maintenance costs an oil-free vacuum pumps would be the ideal solution. These pumps do not require the same level of maintenance as an oil-lubricated machine. There is no need to replace the oil and separator elements, which is regularly required and naturally results in higher operating costs over the pump's lifetime.

04/

A low downtime solution
Unlike there oil lubricated counterparts, oil-free vacuum pumps do not have to be removed to carry out essential maintenance servicing. This means there is little or no equipment downtime, as well as any indirect costs from lost production uptime.

05/

An environmentally friendly solution
Oil-free vacuum pumps remove the cost of lubricants, waste oil disposal and labour. They also have the additional benefit of reducing oil consumption in our manufacturing processes, lessening the user's impact on the environment from production of oil and disposal of waste oil.

06/

A lower total cost of ownership solution
All of the above benefits allow oil-free vacuum pumps to offer outstandingly low total cost of ownership (TCO) over the lifetime of the pump. Reduced service and maintenance costs, combined with energy savings will reduce operating costs per machine. Although the initial investment of an oil lubricated solution may look appealing, the lifetime costs far outweigh those of a dry running machine in the long-term.

 

How to Maintain Oil Free Vacuum Pump

 

Read your manual and check the oil regularly.
Can't find the manual? Most manufacturers' manuals are available online. Download the manual and review it for operating and service recommendations. Then change the oil according to the manufacture's schedule or if it looks dirty or smells bad.

 

Warm up the pump with the inlet blocked.
By running the pump for 20-30 minutes with the inlet blocked before connecting to your vacuum application, fewer vapors will condense in pump oil. Consider installing a manual valve in-line to simplify warm-up.

 

Never block a pump outlet.
Blocking the pump outlet, at best, will cause the pump to stop. At worst, the overpressure condition in the pump may loosen the seal around the oil sight-glass, causing it to leak and need repair.

 

Use an inlet cold trap to protect the pump from corrosive vapors.
A cold trap at the inlet both protects the pump from corrosive vapors and reduces the vapor load on the pump, so it operates more effectively. Make sure it is cold enough for your solvents, using liquid nitrogen, for example, for very volatile solvents.

 

Use gas ballast (continuous purge) when working with condensable vapors.
Gas ballast on a vacuum pump uses air to boost condensates through the pump to the outlet, purging some of them from the oil. For applications with high vapor loads and corrosive gases, a hybrid pump (combination rotary vane/ diaphragm pump) will keep the oil reservoir under vacuum, continuously distilling vapors and aggressive gases out of the pump oil, reducing corrosion and greatly extending oil-change intervals.

 

Protect the pump from particulate with an inlet filter
Use an inlet separator to keep abrasive particulates out of the pump oil and rotating mechanism. Test for particulates by rubbing a little oil between your fingers. Consider an inline oil filter to extend oil lifetime.

 

Run the pump after use to purge solvents from the oil.
After the application is complete, block the pump inlet, open the gas ballast and run the pump for a few minutes before shutting it off. By operating the pump near its ultimate vacuum level but with good air flow, many solvents dissolved in the oil can be purged, reducing internal corrosion during shutdown.

 

 
Our Factory

 

Zhejiang Delage Machinery Compressor Co., Ltd. (referred to as "Delage Machinery" or "Delage Air Compressor") was established in 2013 and is located at No. 1, Gongqu District 1, Chang'an Town, Haining, Jiaxing City, Zhejiang Province (close to Hangzhou and Shanghai), covering an area of approximately 6,398 square meters, and has built a standardized factory building of approximately 15,000 square meters.The company is mainly engaged in the manufacturing and processing of air compressors, power savers and accessories; the wholesale of air compressors and supporting equipment, energy-saving products and supporting equipment, Wujinjiaodian, building decoration materials, plumbing equipment, filtration and purification equipment and accessories, lubricating oil, Retail; repair, maintenance, and leasing services of air compressor equipment and supporting equipment, energy-saving products and supporting equipment; technology development, technical consultation, technology transfer, and technical services in the field of energy saving; engaged in the import and export business of various commodities and technologies (National Except for those restricted or prohibited; except for those involving pre-approval), etc. Products have been widely used in textile, medicine, aerospace, cement, food and other industries.

 

 

 
Our Certificates

 

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productcate-1-1
20231109111741acc41e038c5b4d74969175cb9520e7bf
20231109111811b29e36d8f81146799d0aed3d845f5038

 

 
FAQ
 

Q: What happens if you run a vacuum pump without oil?

A: But if the lubricating oil supply is insufficient or faulty the vacuum pump will suffer malfunctions and damage even in a relatively short time. These must then be replaced.

Q: How do oil free vacuum pumps work?

A: An oilless vacuum pump, however, does not use any kind of oil as a part of the vacuum-mechanism, but instead, uses fluids or oils to lubricate gears or bearing chambers. The lack of fluid in the vacuum chamber allows for less ongoing maintenance, as well as for a theoretically cleaner working environment.

Q: How important is oil in a vacuum pump?

A: Vacuum pump oil performs four functions; It seals, captures contaminants, lubricates and helps to cool the pump. Most importantly, Vacuum Pump oil is Sealing Oil and creates the seal necessary to perform in a deep vacuum. Several factors can influence how well the oil is performing these four tasks.

Q: Are oil vacuum pumps better than oil free?

A: Oil-free pumps will cost you more upfront than traditional oil-sealed pumps, but they require hardly any maintenance and don't need the regular oil changes that their oil-sealed counterparts do. There is also no risk of producing contaminated waste.

Q: Do all vacuum pumps need oil?

A: Lubrication Mechanism: Dry Vacuum Pumps: As the name suggests, these pumps operate without the need for oil or any other lubricating fluid. Instead, they rely on non-contacting parts, often using mechanisms like screws or claws to generate a vacuum.

Q: Do vacuums need oil?

A: Vacuum cleaners don't use oil for motor lubrication. They use permanently lubricated bearings which do not need greased or oiled.The oil-free designs do not allow oil in the compression chamber and use pistons of self-lubricating materials or use heat resistant, non-metallic guides and piston rings that are self-lubricating.

Q: What is an oil-free pump?

A: The oil-free vacuum pump is a mechanical vacuum pump that can operate without any oil lubrication. The utility model has the advantages of simple structure, easy operation, convenient maintenance and no pollution to the environment.

Q: What is the difference between oil-free pump and oil pump?

A: Although oil-free pumps have a higher price tag than rotary vane pumps, they require much less maintenance which will save you more money in the long term, and don't forget there's no extra costs like oil changes.

Q: What happens if vacuum pump has too much oil?

A: An over-filled vacuum pump may potentially blow excess oil from the exhaust port. An under-filled vacuum pump will reduce lubrication, potentially causing damage to the unit and compromising performance by not allowing it a deep vacuum pull.

Q: Why does a pump need oil?

A: A pressurized oil bottle also balances the pressure gradient across seal faces, so the seal does not need to work as hard, thus prolonging its life. The oil in the buffer chamber acts as a lubricating and sealing fluid between seal faces rather than the product that is being pumped.

Q: How often should vacuum pump oil be changed?

A: Every 500 hours
A common question for vacuum pump owners is, “How often should you change the oil on a vacuum pump?” It is an excellent question and reminds us that periodic maintenance keeps your equipment operating at optimal performance and extends the life of your pump. We recommend every 500 hours.

Q: How much oil should be in a vacuum pump?

A: Vacuum pump oil is the versatile ingredient inside the pump that lubricates the pumping apparatus while also collecting moisture and contaminants from evacuated systems.The oil level in the sight glass should be even with the level line. b. If the level is low, open the intake port and run pump for 15 seconds, stop pump and observe oil level again. Add a small amount of oil as needed.

Q: Which oil is best for vacuum pump?

A: Ester oil stands out as the preferred choice for vacuum pump applications that demand exceptional thermal performance. Key properties of ester oil include: High-temperature resilience: Ester oil is well-suited for operations at elevated temperatures, ensuring reliable performance even in demanding thermal conditions.

Q: Does vacuum pump oil evaporate?

A: In all vacuum pumps, the oil vapor pressure is important because the oil is exposed to the gas being pumped from the chamber. If the oil vapor pressure is too high, it will vaporize when exposed to vacuum, and the vapor can contaminate the vacuum chamber (referred to as backstreaming).

Q: What is vacuum pump oil made of?

A: The mineral oils used in vacuum pumps are mixtures of aromatic hydrocarbons, paraffin and naphthene. Carbon analysis shows the typical mineral oil to be composed of approximately 65% paraffin, 30% naphthene, and 5% aromatic hydrocarbons.

Q: What happens to oil in a vacuum?

A: The bp of oil can be reduced under a vacuum provided the temperature is above its triple point. Below the triple point where the oil only exists in the solid and vapour states, the process of volatilisation is by sublimation. A liquid boils by acquiring kinetic energy.

Q: Why do vacuums need filters?

A: Together, with a good motor and effective seals, good filtration is essential to the performance of a vacuum. Filters are also important in maintaining the air quality of the space within which you're working. It is the filter's job to trap dirt and other particles from being expelled back into the air.

Q: Is oil free good?

A: While oil-free moisturisers are particularly beneficial for those with oily, stressed, or combination skin, they can be used by anyone. Oil-free products are a great choice for daytime use as they're ultra-lightweight and absorb quickly – perfect if you're a makeup wearer.

Q: Do I need oil free?

A: While you may want to avoid oil-based skincare if you have shiny or acne-prone skin, that doesn't mean you should steer clear of moisturizing. In fact, the opposite is true: Neglecting to moisturize can leave your skin feeling dry, tight, and dehydrated.

Q: Why use an oil free compressor?

A: Oil Free Compressors Eliminate Product Contamination
End products and uses will have significantly less oil condensate. Any industries with sanitary requirements, such as Food & Beverage and Pharmaceutical manufacturing, would be better off utilizing oil free compressors for their facilities.

We're professional oil free vacuum pump manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to wholesale high-grade oil free vacuum pump made in China here from our factory.

Oil Free Pump, Oil Free Vacuum Pump, Oilless Pump